Made in‑house, at the scale you need.
For a bulk buyer, the real test is whether the hundredth piece matches the first. Our factory is organised around that.
What our own factory means for your order.
- Consistent across large batches
- Each order runs from one approved drawing and sample, so sizes, shade and finish stay the same from the first piece to the last.
- Production you can plan around
- With every stage in our own factory, your required-by date goes into the plan from the start, and you deal with one team throughout.
- Nothing bought in
- We make what we sell. Timber, frames, polish and upholstery are all handled under one roof, so responsibility stays with us.
Six stages, every order.
- Stage 1
Timber selection
Wood is sourced and seasoned before use, which keeps warping and cracking out of the batch.
- Stage 2
Precision cutting
Parts are machine-cut to the approved drawing so unit fifty matches unit one.
- Stage 3
Joinery & assembly
Experienced craftsmen build strong frames using the same method across the order.
- Stage 4
Finishing & polish
Multiple coats are applied and sanded between layers to hold one shade across the order.
- Stage 5
Upholstery
Foam, springs and fabric are cut and tailored in-house to the agreed specification.
- Stage 6
Quality check
Every piece is inspected against the approved sample before it is cleared for dispatch.
Six checks before dispatch.
Wood moisture & grade
Timber is checked before it goes into production.
Joint strength
Frames are tested for firm, stable joints.
Dimensions to drawing
Sizes are measured against the approved drawing.
Finish layers
Colour, coats and surface are compared to the sample.
Fabric & stitching
Upholstery is checked for fit, seams and fabric faults.
Hardware & fittings
Hinges, runners and locks are tested for smooth use.
A look around the floor.
Timber store, machine shop, carving benches, upholstery and polishing, all in one building and run by one team.
What goes into the work.
- Solid wood
- Sheesham, teak and other seasoned hardwoods.
- Engineered wood
- Stable boards with laminate or veneer finishes.
- Polishes
- Natural, walnut, teak, matte or high-gloss, matched to your sample.
- Upholstery
- Velvets, linens, leatherettes and performance fabrics.
Put our factory to work.
Tell us what you need and when you need it.